Total Lubrication Controller

    2 solutions in 1 product!

    TLC (Total Lubrication Controller) has been developed to perform 2 roles:

    1. Controlling almost all types of central lubrication systems
    2. Monitoring the fluid flow of up to 100 critical lubrication points

    Characteristics

    • Large, color touch screen
    • User friendly interface
    • Easy programming
    • Highly configurable
    • Integrated communication server
    • Remote access and reporting

    Applications

    Cooling beds – Screw conveyors – Bucket wheel excavators – Reclaimers

    Concast segments – Finishing & Roughing mills – 5 Stand – Morgoil – Furnaces – Coilers – Runout tables – Shears Levelers – Accumulators

    Wire section – Calandar rolls – Yankee rolls Pulpers – Agitators – Winders – Drying cylinders – Press rolls – Felt rolls – Couch rolls Guide rolls

    Progressive System

    Dual Line System

    Open Gear Spray System

    Installation Examples

    Picture3

    Control Capabilities

    Picture5b

    Picture4b

    Monitoring Capabilities

    Oval Gear
    Flow Meters

    Dual Line
    Dividers

    FL / PDI
    Injectors

    Dual Line
    Reversing Valves

    Proximity
    Switches

    Contact
    Switches

    • Monitoring of up to 16 lubrication points in the standard version (expandable to 100+ )
    • Points can be allocated in two independent groups without restrictions (8-8, 4-12 etc. different lubrication systems/zones)
    • Different target value for every group and lubrication point (each point may have different lubrication requirements)
    • Local indication and remote error signal when any point misses its target value.
    • Interface easy to setup
    • Colored touch screen
    • Multiple security levels to avoid unauthorized access
    • Data trend presentation
    • Event and error history
    • Remote monitoring and control via Ethernet from a PC
    • Remote monitoring and control from tablets and cell phones (requires WiFi)

    Interface Examples

    Picture9

    graphical progress dials

    Picture11

    error log

    Picture10

    color coded progress bars

    Picture12

    data trend presentation

    Functionality

    Types of pumps:

    Electric, Pneumatic

    Types of valves:

    Hydraulic, Pneumatic, Electric

    End of line switches:

    Pressure switches (X2), Differential pressure switch

    Distributors switches:

    Contact, Inductive PNP

    Zone valves:

    Electric

    Reservoir refilling pumps:

    Pneumatic

    Spraying systems:

    Preblow, afterblow nozzle cleaning

    Connectivity:

    Dry contact alarm relay, Ether- net cable port, Wi-Fi (optional)

    How to Order

    Name

    Part #

    TLC Controller

    TLC-XX

    XX = Number of lubrication points monitored in steps of 16

    Specifications

    Input Voltage:

    240/400V

    Control Voltage:

    24V

    Unit dimensions:

    40x30x20 cm

    Unit weight :

    10kg

    Enclosure rating:

    IP 56

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